kuhlmann Saphir系列

The Saphir is the perfect solution for customers setting highest value on quality and precision.
This HSC precision milling machine is especially designed for professional use when manufacturing sophisticated tool and mold making products.

Materials like graphite, copper and hardened steel can be produced in best surface quality without any refinishing.

This machine is mainly characterized by FEM-optimized components, brilliant damping through mineral composite, precision guideways, highly dynamic drives and a powerful control.

Various accessories and many special solutions leave nothing to be desired.

Saphir对于客户想要最高质量最高精度的高价值产品来说是最佳解决方案。

HSC精密铣床是专门为专业用途而设计，比如制造复杂精密的工具及模具制造的产品。

石墨、铜和淬火钢这些材料在加工的时候可以在不需要任何修整的情况下达到最好的表面质量。

这个机器最主要的特征有：组件有限元优化、矿物铸件阻尼性、精密导轨，高动态驱动器及强大的控制系统。

众多配件及各种特殊解决方案使机器完美无缺。

Saphir brochure (pdf)

Applications:  Electrodes, steel moulds, micro electrodes, embossing tools, prototypes, minting dies, parts for watches

应用：电极、钢模、微电极、压花工具、原型、铸造模具、钟表零件

Materials:non-ferrous metals, steel up to 65 HRC, graphite

材料：有色金属、65HRC钢、石墨

Technical data:技术参数

Working area

工作台面积

X x Y x Z mm

500 x 600 x 280

Axis drive

轴驱动

Digital AC servo drive

数字交流伺服驱动

Speed rate

进给速度

m/min

Up to 20

高达20米/分

CNC control

CNC控制系统

andronic KM2060

Andronic KM2060控制系统

Milling spindle

主轴

kW • 1/min

Up to 6.5 / up to 60,000

高达6.5kW，高达60000转每分

Design characteristics设计特点

Portal design in cast mineral composite construction guarantees for optimum rigidity and damping

门式矿物复合结构铸造设计保证了最佳钢度和阻尼

FEM-optimized component design 组件有限元优化设计

Amply dimensioned backlash-free preloaded precision rail systems and ball screws

详细尺寸的无间隙预装精密导轨及滚珠丝杠

Modern machine design and optimum ergonomics  现代机械设计及最佳人体工程学

Modern 32bit multi-processor path control  现代的32位多路径控制处理器

Options 选项

3D infrared edge sensor
3D红外边缘传感器

For change into milling spindle

用于主轴更换
Wireless IR receiver

无线红外接收器
Rubin ball 3 mm 3毫米Rubin球
Measuring speed max 3m/min

最大测量速度：3m/min

Laser tool measuring system

激光刀具测量系统
For touchless measuring of tool length and diameter on rotating tool

旋转刀具的长度及直径的非接触式测量
Sender, receiver, software

发射器、接收器、软件

Tool changing system for 16 tools

16刀具更换系统
Various tool cones with gripper groove Sk and HSK (up to 32)

各种工具锥，带SK和HSK夹槽（最多32个）
Position control 位置监控
Position encoding  位置编码

Rotary table 4th + 5th axis

四轴、五轴旋转工作台
Centric height 120 mm

中心高度120mm
Swivel area 0-90°

旋转范围0-90°
Precision gear 90:1

旋转范围0-90°

Milling spindle packages

铣削主轴包
Various manufacturers

各类生产商
Capacity 功率：1 – 6.5kW
Rotational speed up to 80,000 RPM

最大转速：80000转
Air or water cooling

空气或水冷却

Direct path measuring system

直接路径测量系统
Heidenhain diadur glass scales

Heidenhain Diadur玻璃光栅尺
Encapsulated system

封装系统
High position accuracy

高精度定位
High repeat accuracy

高重复精度

Pallet clamping system

托盘夹持系统
Various manufacturers 各类生产商
For rapid and highly precise tool clamping

用于快速及高精度工件夹持

3D Lasers canner

3D激光扫描仪
For scanning of moulds

用于模具扫描
Scanning area 200 mm

扫描范围：200mm
Export of scans in STL formate

扫描导出为STL格式
Speed 1000 points/sec

速度1000点/秒